UPS Battery Monitoring

Problem

One weak cell can shorten backup time for a whole string, but battery monitors are read only during the annual service visit.

Opis rozwiązania

MILESGO gateways collect data from battery monitoring units, UPS units, temperature and humidity sensors over Modbus RTU / Modbus TCP / SNMP, and deliver it to the DCIM, the NMS (SNMP manager), SMS, email and messaging alarms as SNMP / MQTT / BACnet/IP. Field equipment keeps its own protocol and control logic; integration is done by configuration and point mapping, not custom code.

Typical scope

battery monitoring units
UPS units
temperature and humidity sensors

Protocol path

Modbus RTU / Modbus TCP / SNMP → SNMP / MQTT / BACnet/IP

Implementation checklist for the project manager

Collect register maps and protocol documents from every equipment vendor early; a missing map is the most common delay.
RS-485: shielded twisted pair, daisy-chain topology, termination at both ends, up to 32 nodes per segment without a repeater.
Collect MIB files, SNMP versions and v3 credentials for every UPS / PDU / cooling model.
Define an alarm matrix (priority, recipient, escalation) and test every alarm end to end at SAT.
Confirm local storage so data survives network outages, and define the retention period.
Hand over configuration backups, point table, IP plan and as-built drawings, with a short operator training.

Project deliverables

Signed point table and protocol mapping
Gateway configuration files and backups
IP address plan and network drawing
FAT and SAT test records
As-built documentation and operator training

Architektura systemu

Field layer: battery monitoring units, UPS units, temperature and humidity sensors, connected over Modbus RTU / Modbus TCP / SNMP. Edge and integration layer: MILESGO protocol gateways and edge controllers, mounted on DIN rail in existing panels, polling each device, time-stamping values and buffering them locally. Upper layer: the DCIM, the NMS (SNMP manager), SMS, email and messaging alarms, which receives the data as SNMP / MQTT / BACnet/IP. Remote access for maintenance runs over VPN rather than open internet ports.

Skład systemu

Field devices: battery monitoring units, UPS units, temperature and humidity sensors
Edge / integration: MILESGO protocol gateways and edge controllers
Upper systems: the DCIM, the NMS (SNMP manager), SMS, email and messaging alarms (SNMP / MQTT / BACnet/IP)
Tools and commissioning: Web-based configuration, point table import/export (Excel), off-site simulation and on-site diagnostic tools

Możliwości oprogramowania i AI

Predictive maintenance indicators from equipment trendsW planach

Etapy wdrożenia

1
Site survey and point list
Inventory devices, protocols, register maps, panel space, power and network paths.
2
Design and point table sign-off
Map every point to the target protocol and system; agree it with the client and the upper-system contractor.
3
Configuration and FAT
Build the gateway configuration off site, simulate it and test against the signed point table.
4
Installation and wiring
Mount gateways on DIN rail, wire RS-485 / I/O / Ethernet, apply the IP plan.
5
SAT and alarm tests
Verify values against local readings, test every alarm and command end to end.
6
Handover and support
Hand over configuration backups, point table and as-built documents; train operators.

Korzyści dla klienta

Abnormal conditions seen early, before they become failures
Reliable trend data for optimisation and fault diagnosis
Alarms reach the right person by SMS, email or messaging apps
Timestamped records for compliance and reporting

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