Logistics, Agriculture & Distributed SitesS95
Reefer Container Monitoring
Masalahnya
Reefer stacks in a yard are checked by walking the rows, so a tripped plug or an alarm on one container can go unnoticed for hours.
Ikhtisar solusi
MILESGO gateways collect data from reefer container controllers (via the terminal monitoring interface), electricity meters, run/stop and fault dry contacts over Modbus RTU / Modbus TCP, and deliver it to SCADA, third-party platforms (HTTP API), SMS, email and messaging alarms as MQTT / OPC UA. Field equipment keeps its own protocol and control logic; integration is done by configuration and point mapping, not custom code.
Typical scope
- reefer container controllers (via the terminal monitoring interface)
- electricity meters
- run/stop and fault dry contacts
Protocol path
Modbus RTU / Modbus TCP → MQTT / OPC UA
Implementation checklist for the project manager
- Where equipment only offers a vendor API or cloud, confirm access rights, data rate and costs with the vendor before design.
- Collect register maps and protocol documents from every equipment vendor early; a missing map is the most common delay.
- RS-485: shielded twisted pair, daisy-chain topology, termination at both ends, up to 32 nodes per segment without a repeater.
- Outdoor sites need a weatherproof, ventilated enclosure with surge protection; the gateways are panel-mount devices (working range -20 °C to +70 °C).
- Define an alarm matrix (priority, recipient, escalation) and test every alarm end to end at SAT.
- Fix a site / asset naming convention before the first site so data from all sites can be compared.
Project deliverables
- Signed point table and protocol mapping
- Gateway configuration files and backups
- IP address plan and network drawing
- FAT and SAT test records
- As-built documentation and operator training
Arsitektur sistem
Field layer: reefer container controllers (via the terminal monitoring interface), electricity meters, run/stop and fault dry contacts, connected over Modbus RTU / Modbus TCP. Edge and integration layer: MILESGO protocol gateways and edge controllers, mounted on DIN rail in existing panels, polling each device, time-stamping values and buffering them locally. Upper layer: SCADA, third-party platforms (HTTP API), SMS, email and messaging alarms, which receives the data as MQTT / OPC UA. Remote access for maintenance runs over VPN rather than open internet ports.
Komposisi sistem
- Field devices
- reefer container controllers (via the terminal monitoring interface), electricity meters, run/stop and fault dry contacts
- Edge / integration
- MILESGO protocol gateways and edge controllers
- Upper systems
- SCADA, third-party platforms (HTTP API), SMS, email and messaging alarms (MQTT / OPC UA)
- Tools and commissioning
- Web-based configuration, point table import/export (Excel), off-site simulation and on-site diagnostic tools
Kemampuan perangkat lunak dan AI
- Anomaly detection on trend dataDalam rencana
Langkah pelaksanaan
- 1
Site survey and point list
Inventory devices, protocols, register maps, panel space, power and network paths.
- 2
Design and point table sign-off
Map every point to the target protocol and system; agree it with the client and the upper-system contractor.
- 3
Configuration and FAT
Build the gateway configuration off site, simulate it and test against the signed point table.
- 4
Installation and wiring
Mount gateways on DIN rail, wire RS-485 / I/O / Ethernet, apply the IP plan.
- 5
SAT and alarm tests
Verify values against local readings, test every alarm and command end to end.
- 6
Handover and support
Hand over configuration backups, point table and as-built documents; train operators.
Nilai bagi pelanggan
- Alarms reach the right person by SMS, email or messaging apps
- Consumption visible by area, system and time period
- Abnormal conditions seen early, before they become failures
- Timestamped records for compliance and reporting
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