MILESGO
Minta Penawaran

Industrial & ManufacturingS37

Predictive Maintenance Data Gateway

Masalahnya

Maintenance wants vibration, temperature and current trends to plan work, but the data sits in drives and sensors that nobody logs, so failures still arrive as surprises.

Ikhtisar solusi

MILESGO gateways collect data from vibration and bearing temperature sensors, variable frequency drives (VFD), PT100 / PT1000 temperature probes, 4–20 mA / 0–10 V transmitters over Modbus RTU / Modbus TCP / HART, and deliver it to a historian / database (MySQL, SQL Server, InfluxDB), a cloud platform (MQTT), SMS, email and messaging alarms as MQTT / OPC UA. Field equipment keeps its own protocol and control logic; integration is done by configuration and point mapping, not custom code.

Typical scope

  • vibration and bearing temperature sensors
  • variable frequency drives (VFD)
  • PT100 / PT1000 temperature probes
  • 4–20 mA / 0–10 V transmitters

Protocol path

Modbus RTU / Modbus TCP / HART → MQTT / OPC UA

Implementation checklist for the project manager

  • For hard-wired signals, list each DI/DO/AI/AO with its type (dry contact, 4–20 mA, 0–10 V, PT1000) and choose I/O modules accordingly.
  • Agree sensor positions (height, airflow, distance from doors and diffusers) so readings are representative.
  • Configure NTP so trends, alarms and meter readings carry consistent timestamps.
  • Confirm local storage so data survives network outages, and define the retention period.
  • Agree KPI definitions (for example OEE components or kWh per unit) with operations before building dashboards.
  • Roll out in phases: pilot one site or area, confirm data quality, then replicate.

Project deliverables

  • Signed point table and protocol mapping
  • Gateway configuration files and backups
  • IP address plan and network drawing
  • FAT and SAT test records
  • As-built documentation and operator training

Arsitektur sistem

Field layer: vibration and bearing temperature sensors, variable frequency drives (VFD), PT100 / PT1000 temperature probes, 4–20 mA / 0–10 V transmitters, connected over Modbus RTU / Modbus TCP / HART. Edge and integration layer: MILESGO protocol gateways and edge controllers, mounted on DIN rail in existing panels, polling each device, time-stamping values and buffering them locally. Upper layer: a historian / database (MySQL, SQL Server, InfluxDB), a cloud platform (MQTT), SMS, email and messaging alarms, which receives the data as MQTT / OPC UA. Remote access for maintenance runs over VPN rather than open internet ports.

Komposisi sistem

Field devices
vibration and bearing temperature sensors, variable frequency drives (VFD), PT100 / PT1000 temperature probes, 4–20 mA / 0–10 V transmitters
Edge / integration
MILESGO protocol gateways and edge controllers
Upper systems
a historian / database (MySQL, SQL Server, InfluxDB), a cloud platform (MQTT), SMS, email and messaging alarms (MQTT / OPC UA)
Tools and commissioning
Web-based configuration, point table import/export (Excel), off-site simulation and on-site diagnostic tools

Kemampuan perangkat lunak dan AI

  • Predictive maintenance indicators from equipment trendsUji coba
  • Anomaly detection on trend dataDalam rencana

Langkah pelaksanaan

  1. 1

    Site survey and point list

    Inventory devices, protocols, register maps, panel space, power and network paths.

  2. 2

    Design and point table sign-off

    Map every point to the target protocol and system; agree it with the client and the upper-system contractor.

  3. 3

    Configuration and FAT

    Build the gateway configuration off site, simulate it and test against the signed point table.

  4. 4

    Installation and wiring

    Mount gateways on DIN rail, wire RS-485 / I/O / Ethernet, apply the IP plan.

  5. 5

    SAT and alarm tests

    Verify values against local readings, test every alarm and command end to end.

  6. 6

    Handover and support

    Hand over configuration backups, point table and as-built documents; train operators.

Nilai bagi pelanggan

  • Abnormal conditions seen early, before they become failures
  • Reliable trend data for optimisation and fault diagnosis
  • Data ready for cloud platforms and analytics
  • Alarms reach the right person by SMS, email or messaging apps

Solusi lain di Industrial & Manufacturing

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