Remote Water Telemetry Gateway
Problem
Hundreds of small remote assets (wells, valves, booster sets) have no fixed network, and a proprietary RTU per site is expensive to buy and maintain.
Opis rozwiązania
MILESGO gateways collect data from pump controllers and starters, flow meters, pressure transmitters, level sensors, solar power and battery cabinets at remote sites, door, intrusion and cabinet-open contacts over Modbus RTU / LoRaWAN, and deliver it to SCADA, a cloud platform (MQTT), SMS, email and messaging alarms as MQTT / Modbus TCP. Field equipment keeps its own protocol and control logic; integration is done by configuration and point mapping, not custom code.
Typical scope
- pump controllers and starters
- flow meters
- pressure transmitters
- level sensors
- solar power and battery cabinets at remote sites
- door, intrusion and cabinet-open contacts
Protocol path
Modbus RTU / LoRaWAN → MQTT / Modbus TCP
Implementation checklist for the project manager
- Check 4G signal and the SIM data plan at every site before committing to cellular backhaul.
- Run a LoRaWAN coverage survey and pick the regional band (EU868 / US915 / AU915 / AS923 / KR920 / CN470) before ordering.
- Outdoor sites need a weatherproof, ventilated enclosure with surge protection; the gateways are panel-mount devices (working range -20 °C to +70 °C).
- Standardise one configuration template per equipment type so further sites are copied, not rebuilt.
- Fix a site / asset naming convention before the first site so data from all sites can be compared.
- Keep OT networks segregated and use VPN for remote access instead of opening ports to the internet.
Project deliverables
- Signed point table and protocol mapping
- Gateway configuration files and backups
- IP address plan and network drawing
- FAT and SAT test records
- As-built documentation and operator training
Architektura systemu
Field layer: pump controllers and starters, flow meters, pressure transmitters, level sensors, solar power and battery cabinets at remote sites, door, intrusion and cabinet-open contacts, connected over Modbus RTU / LoRaWAN. Edge and integration layer: MILESGO protocol gateways and edge controllers, mounted on DIN rail in existing panels, polling each device, time-stamping values and buffering them locally. Upper layer: SCADA, a cloud platform (MQTT), SMS, email and messaging alarms, which receives the data as MQTT / Modbus TCP. Remote access for maintenance runs over VPN rather than open internet ports.
Skład systemu
- Field devices
- pump controllers and starters, flow meters, pressure transmitters, level sensors, solar power and battery cabinets at remote sites, door, intrusion and cabinet-open contacts
- Edge / integration
- MILESGO protocol gateways and edge controllers
- Upper systems
- SCADA, a cloud platform (MQTT), SMS, email and messaging alarms (MQTT / Modbus TCP)
- Tools and commissioning
- Web-based configuration, point table import/export (Excel), off-site simulation and on-site diagnostic tools
Możliwości oprogramowania i AI
- Anomaly detection on trend dataW planach
Etapy wdrożenia
- 1
Site survey and point list
Inventory devices, protocols, register maps, panel space, power and network paths.
- 2
Design and point table sign-off
Map every point to the target protocol and system; agree it with the client and the upper-system contractor.
- 3
Configuration and FAT
Build the gateway configuration off site, simulate it and test against the signed point table.
- 4
Installation and wiring
Mount gateways on DIN rail, wire RS-485 / I/O / Ethernet, apply the IP plan.
- 5
SAT and alarm tests
Verify values against local readings, test every alarm and command end to end.
- 6
Handover and support
Hand over configuration backups, point table and as-built documents; train operators.
Korzyści dla klienta
- Unattended sites supervised without permanent staff
- Configuration templates reused across sites
- Data kept locally during network outages
- Remote diagnosis and fewer site visits
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