MILESGO
Minta Penawaran

Water & EnvironmentalS43

Wastewater Treatment Monitoring

Masalahnya

Aeration blowers use most of the plant’s energy, yet dissolved oxygen, blower power and effluent quality are logged separately, so the plant cannot show compliance and efficiency together.

Ikhtisar solusi

MILESGO gateways collect data from aeration blowers, water quality analysers (pH, turbidity, chlorine, DO), flow meters, electricity meters, pump controllers and starters, PLCs over Modbus TCP / Modbus RTU / S7, and deliver it to SCADA, the energy management system, a historian / database (MySQL, SQL Server, InfluxDB) as OPC UA / MQTT. Field equipment keeps its own protocol and control logic; integration is done by configuration and point mapping, not custom code.

Typical scope

  • aeration blowers
  • water quality analysers (pH, turbidity, chlorine, DO)
  • flow meters
  • electricity meters
  • pump controllers and starters
  • PLCs

Protocol path

Modbus TCP / Modbus RTU / S7 → OPC UA / MQTT

Implementation checklist for the project manager

  • Confirm the authority’s reporting requirements and data formats at the start of the project.
  • Agree data retention and the report format needed for audits with the quality team at the start.
  • Keep sensor calibration certificates on file and plan recalibration intervals.
  • Do not modify validated PLC programs; read existing data areas or add gateway-side mapping instead.
  • Record CT ratios, meter IDs and multipliers in the point table; wrong multipliers are the usual cause of billing errors.
  • Agree KPI definitions (for example OEE components or kWh per unit) with operations before building dashboards.

Project deliverables

  • Signed point table and protocol mapping
  • Gateway configuration files and backups
  • IP address plan and network drawing
  • FAT and SAT test records
  • As-built documentation and operator training

Arsitektur sistem

Field layer: aeration blowers, water quality analysers (pH, turbidity, chlorine, DO), flow meters, electricity meters, pump controllers and starters, PLCs, connected over Modbus TCP / Modbus RTU / S7. Edge and integration layer: MILESGO protocol gateways and edge controllers, mounted on DIN rail in existing panels, polling each device, time-stamping values and buffering them locally. Upper layer: SCADA, the energy management system, a historian / database (MySQL, SQL Server, InfluxDB), which receives the data as OPC UA / MQTT. Remote access for maintenance runs over VPN rather than open internet ports.

Komposisi sistem

Field devices
aeration blowers, water quality analysers (pH, turbidity, chlorine, DO), flow meters, electricity meters, pump controllers and starters, PLCs
Edge / integration
MILESGO protocol gateways and edge controllers
Upper systems
SCADA, the energy management system, a historian / database (MySQL, SQL Server, InfluxDB) (OPC UA / MQTT)
Tools and commissioning
Web-based configuration, point table import/export (Excel), off-site simulation and on-site diagnostic tools

Kemampuan perangkat lunak dan AI

  • Consumption baseline and deviation alertsDalam rencana
  • Anomaly detection on trend dataDalam rencana

Langkah pelaksanaan

  1. 1

    Site survey and point list

    Inventory devices, protocols, register maps, panel space, power and network paths.

  2. 2

    Design and point table sign-off

    Map every point to the target protocol and system; agree it with the client and the upper-system contractor.

  3. 3

    Configuration and FAT

    Build the gateway configuration off site, simulate it and test against the signed point table.

  4. 4

    Installation and wiring

    Mount gateways on DIN rail, wire RS-485 / I/O / Ethernet, apply the IP plan.

  5. 5

    SAT and alarm tests

    Verify values against local readings, test every alarm and command end to end.

  6. 6

    Handover and support

    Hand over configuration backups, point table and as-built documents; train operators.

Nilai bagi pelanggan

  • Consumption visible by area, system and time period
  • Timestamped records for compliance and reporting
  • Reliable trend data for optimisation and fault diagnosis
  • One view of all subsystems instead of separate vendor consoles

Solusi lain di Water & Environmental

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